Vertical Honing Machine
Your Professional Vertical Honing Machine Supplier
Hubei Liruite Precision Electromechanical Equipment Co., Ltd. was established in 2010 and is a high-tech enterprise engaged in the research and development, production, and sales of CNC honing machines and robots. The company's current business areas include the development of high-end honing machines, six degree of freedom parallel robots, and automated production lines. The cylindrical honing machine developed by the company in 2022 has received a number of invention patents, received widespread attention when it was listed, and has been highly praised by customers.
Production Market
Our company's products are sold globally, with countries with heavy industries being our important markets. Our domestic customers include Sany Heavy Industry, Zoomlion Heavy Industry, Hengli Hydraulic, etc., and our foreign customers include Kayahan BAZ, etc.
Our Service
Our company has a comprehensive pre-sales, sales, and after-sales system, with technical support before sales, sales follow-up during sales, and customer service and after-sales engineers. In key areas, we will train local agents to provide after-sales service, while in other areas, the headquarters will directly send personnel to be responsible for after-sales service.
Our Certificate
Our company has 5 magnificent inventions, 22 utility model patents, and 32 software registration rights.
Advanced Equipment
Tianjin Yinao Technology Co., Ltd. is equipped with a variety of advanced production equipment, including CNC machining centers, lathes, vertical milling machines, horizontal milling machines, drilling machines, and gantry milling machines. This high-precision equipment provides the company with strong production capabilities, ensuring the ability to meet the precision machining needs of various complex products and guaranteeing the stability and consistency of product quality.
Vertical Workpiece Orientation: The workpiece is placed vertically, typically held by chucks, fixtures, or clamps. This is especially useful for smaller, lighter parts or when the workpiece needs to be held in a fixed position during the process.
Abrasive Tools: Similar to horizontal honing machines, vertical honing machines use abrasive stones or tools that move in a reciprocating motion over the internal surface of the workpiece. These abrasives can remove material in a controlled manner, improving the surface finish and dimensions.
Vertical Honing Head: The honing head in a vertical machine moves vertically, either up and down in a straight line or following a specific programmed motion depending on the type of machine (manual, semi-automatic, or CNC-controlled). The honing head holds the abrasive stones, and these tools move over the workpiece, grinding away material.
Cooling and Lubrication System: Just like in horizontal machines, vertical honing machines have a coolant system that helps prevent overheating, reduces friction, and carries away debris created during the honing process.
Workpiece Feed Mechanism: In some cases, the workpiece is fed into the honing head vertically, while in others, the workpiece may be stationary, and the honing head moves. The feed mechanism helps control the depth and precision of the honing operation.
Types of Vertical Honing Machine
Manual Vertical Honing Machines:
These machines require manual intervention for setting up the workpiece and controlling the honing head. They are typically used for smaller, low-volume production runs.
CNC Vertical Honing Machines:
These are computer-controlled and allow for automated operation, making them ideal for mass production and for parts requiring precise, repeatable results. CNC honing machines can adjust parameters like feed rate, tool speed, and depth of cut with high accuracy.
Semi-Automatic Vertical Honing Machines:
These machines offer a balance between manual and automated processes. They typically feature some degree of automation for material removal but may still require operator input for setup and adjustment.
Technical Data
|
Spindle motor power |
2.2kW |
|
Speed adjustment range |
90-350RPM |
|
Stroke motor power |
0.75kW |
|
Speed adjustment range |
40-80RPM |
|
Stroke length |
0-225mm |
|
Range of hole diameters |
19-203mm |
|
Maximum load for working table |
680kg |
|
Maximum dimension for working table |
(Length)1168mm*(width)558mm*(height)673mm |
|
Oil pump motor |
2.2kW |
|
Honing oil volume |
206L |
|
Power supply |
220V, 50Hz, 3Ph |
|
Boundary dimension |
(Width)2280mm*(length)1842mm*(height)2198mm |
|
Net weight |
861 kg |
|
Shipping weight |
1134kg |
Working Principle of Vertical Honing Machine
Reciprocating Motion:
The honing head moves in a vertical reciprocating motion, often synchronized with the rotation of the workpiece or the honing head itself. This creates an abrasive cutting action that removes material from the internal surface of the workpiece.
Rotation:
While the honing head moves vertically, the workpiece is typically rotated (or vice versa) to ensure uniform material removal. The abrasive stones are designed to apply a controlled amount of pressure on the workpiece, gradually improving surface quality.
Material Removal:
The main purpose of honing is to achieve the desired surface finish (smooth, accurate dimensions, and roundness), and it's done through abrasive action that polishes the internal surface of the workpiece.
Applications of Vertical Honing Machine
Automotive Industry:
Cylinder Bores: Vertical honing machines are used to finish cylinder bores in engine blocks and other automotive components. The precise finish is crucial for ensuring proper piston-ring seating and engine efficiency.
Valve Bodies: Used for honing valve bodies and other critical components that require tight tolerances and smooth finishes.
Aerospace:
Aircraft Components: Components like hydraulic cylinders, pump bodies, and precision bearings for aircraft are often finished using vertical honing to ensure high performance under extreme conditions.
Turbine Shafts: Fine surface finishes on turbine shafts are essential to prevent friction, wear, and damage, and vertical honing can provide this level of precision.
Industrial Machinery:
Gears and Bearings: Gears and bearing components are honed to improve surface finish, which results in smoother operation and better performance under load.
Pump Components: Vertical honing ensures that pumps have the required smooth surfaces and precise dimensions to ensure a steady, leak-free operation.
Medical Devices:
Surgical Tools: Surgical instruments, such as needle tubes and surgical guide wires, require fine honing to achieve the necessary surface quality for patient safety and comfort.
Catheters: Catheters are often honed to achieve a smooth surface for reducing friction and improving patient comfort during insertion.
Shipping
