Deep Hole Horizontal Honing Machine

1 Spindle reducer SWH-01 Liruite
2 Spindle motor 5.5Kw Dongsheng
3 Spindle Motor Driver VMMOR
4 Feed motors 1KW VMMOR
5 Feed Motor Driver VMMOR
6 Reciprocating motor 4.5Kw VMMOR
7 Reciprocating motor driver VMMOR
8 Digital Control System SJW-2 Special System Liruite
9 Inch touch screen all-in-one machine from Schneider
10 Bearings NSK Japan Seiko
11 Couplings from Italy
12 Aviation connectors/electrical components Schneider Electric
13 Bed/sheet metal Liruite
14 Honing tools Liruite
15 V-type fixture: 50-620mm Liruite
16 Filtration system, three-level filtration, domestic high-quality brand
17 Other domestic high-quality brands such as spare parts, guide rails, pneumatic components, etc

The spindle box is a key component of this machine tool, with all gears having a precision level of 6 and all bearings being imported high-precision bearings, ensuring high speed, high transmission ratio, and low noise performance of the transmission. At the same time, all components have been optimized through finite element force analysis and computer dynamic simulation, demonstrating high reliability

Spindle box slide mechanism

Spindle box slide mechanism

 

The spindle box is fixed on the upper slide plate by screws, and can easily slide on the large drag plate through the upper slide plate linear guide pair. When it is time to work, the upper slide board is in place, the magnetic induction switch is automatically turned on, the thin cylinder extends, and drives the locking mechanism to lock the upper slide board on the large drag board. At the same time, the cylinder sensor gives a locking signal and displays it on the display screen. At this time, the machine tool drives the large drag board to work through the reciprocating mechanism. After the processing is completed, the operator presses the spindle box release button, and the thin cylinder retracts, driving the locking mechanism to separate the upper slide plate from the large drag plate. At the same time, the cylinder sensor gives a disengagement signal and displays it on the display screen. At this point, the operator can easily remove the honing head from the workpiece. The upper slide board is equipped with a limit device to ensure safe travel during removal. The sliding device of the spindle box drag plate can easily remove the spindle box and honing tool from the machined hole after one honing cycle, facilitate hole inspection and measurement, facilitate the replacement of oil stones and workpieces, keep the honing head in a safe state, and avoid scratching the workpiece. At the same time, for the same workpiece, the starting and ending parameters of the stroke can be guaranteed to remain unchanged, and for the next work cycle, there is no need to reset the parameters, which improves work efficiency. The system is equipped with a protective device. When the spindle box is not locked due to insufficient air pressure or the operator forgets to reset after releasing it, the display will prompt an alarm and stop working.

1. Upper slide board 2. Linear guide rail pair for upper slide board 3. Magnetic induction switch 4. Large drag board 5. Ultra thin cylinder with sensor 

The bed is the place where the spindle box works back and forth. It is welded from steel sections and undergoes heat treatment to eliminate stress and deformation. It has the characteristics of high strength, light weight, and beautiful appearance. The spindle bed is equipped with a spindle box system, a reciprocating system, a slide system, and two drag chains, one power line drag chain and one data line drag chain, to separate strong and weak electricity, avoid interference, and ensure accurate data.

Composed of servo motor, harmonic reducer, single tooth planetary accelerator, coupling, etc. The automatic oilstone compensation system has a feed resolution of 0.001mm to ensure the stability of machining dimensions.

The control system is a honing control system independently developed by Liruite, with a 15 'color touch screen human-machine interaction interface. All electrical components are well-known brand products with a protection level of IP65 or above, reliable performance, reserved input and output interfaces, touch screen control operation interface, and multilingual text display for processing parameter input, processing monitoring, and manual control functions; Dynamically display the status of the honing process and set processing parameters on the touch screen, such as honing head speed, reciprocating stroke speed, reciprocating stroke position, feed rate, and feed rate. It can also manually operate various actions of the honing machine, monitor machining, and display fault alarms. The fault alarm is displayed on the touch screen fault alarm interface, and the fault point can be quickly identified through fault indication and text display. The system has manual and automatic switching functions. The system has an automatic geometric accuracy repair function to ensure the consistency of the size of the honing workpiece. The electrical control cabinet can be vertically independent or placed under the bed

The device includes lubrication system, magnetic filtration system, etc. Magnetic separator for secondary filtration, with a filtration capacity greater than 50L/min, an oil tank capacity of 500L, adjustable temperature, and an independent chip collection box for easy removal of filtered waste. Depending on the situation, a paper tape filter can be selected to filter non-magnetic substances and an oil cooler can be used to maintain constant temperature operation of the honing oil. The specific supply configuration is subject to the equipment list in item eight.

Design specialized fixtures with adjustable fixture range and manual loading and unloading method. The fixture positioning is reliable, easy to adjust, and the loading and unloading are convenient and fast. Pneumatic automatic fixtures and automatic loading and unloading systems can be optionally equipped, and a honing production line can be customized according to customer requirements. The specific supply configuration is subject to the equipment list in item eight.

1：15 years of experience in research and production of honing machines
2： Honing machine operating software with independent intellectual property rights
3：The motor and electrical components are sourced from European or Japanese brands
4：Reliability is recognized by the market
5：Excellent technical team
6：Excellent after-sales service team

1：Since 2010, a highly recognized honing machine manufacturer in the Chinese market.
2：We have an experienced, young, and responsible team.
3：We have an excellent technical team. We are proud of our products.
4：Quality assurance! Before delivering to the customer, the factory's quality supervision department strictly controls the quality.
5：Customize special honing machines and tools according to customer needs for honing special workpieces.

The requirements for the power supply of the deep hole horizontal honing machine are 3-phase 380V and 50HZ, with a power of 20Kw or above, and a gas source requirement of ≥ 0.6Mpa

#Before starting the machine, please fully understand the relevant content in the "User Manual"
#Please check if the safety protection device is installed properly and confirm if there is any damage.
#The coolant is a specialized honing oil, and fire prevention measures should be taken. Operators who are allergic to honing oil should take protective measures
#When installing the oilstone, it should be tightened tightly and there should be no relative movement between the oilstone and the oilstone seat

The requirement for handling is to use a crane to lift the spindle box bed and the workpiece bed separately. During lifting, the protective plates on all four sides should not be compressed to avoid deformation and damage to the paint surface caused by compression.

After opening the equipment packaging, you should immediately compare the random tools and other relevant documents or accessory lists on the product packing list. If there are any discrepancies, you should contact our company immediately so as not to affect normal use in the future. Connect the headstock bed (2 sections) and the workpiece bed (2 sections) as required, pad the random adjustment blocks into the bottom of the machine feet respectively, then remove the four eyebolts, cover them with nylon plugs, and finally adjust the machine level.

Read and understand the "User Manual" thoroughly before connecting the three-phase 380V power supply and compressed air source as required. Only after ensuring the correct motor rotation and good grounding can the equipment be debugged.

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